South African Class GL 4-8-2+2-8-4

The South African Railways Class GL 4-8-2+2-8-4 of 1929 was an articulated steam locomotive.

In 1929 and 1930, the South African Railways placed eight Class GL Garratt articulated steam locomotives with a 4-8-2+2-8-4 Double Mountain type wheel arrangement in service. Built at Beyer, Peacock and Company's Gorton Foundry, they were originally designed to work on the Durban to Cato Ridge section of the Natal mainline. The Class GL was eventually displaced to the route between Glencoe and Vryheid, before spending their final working years operating on the line from Stanger to Empangeni.^[1][2][3][4]

Genesis

The Class GL had its origin in the steady increase in loads, experienced by the Natal mainline in the years prior to the First World War. The old Natal mainline had gradients of 1 in 30 (3⅓%), whilst the newer line, relocated to provide an easier route, still had 38 miles (61 kilometres) of near-uninterrupted 1 in 66 (1½%) gradients. Moreover, the tight curvature of the line, with curves of as little as 275 feet (84 metres) radius, precluded the use of large, long wheelbased non-articulated locomotives and restricted them to a coupled wheelbase of 9 feet (2,743 millimetres). These factors, combined with ever-increasing train weights, ensured that the line rapidly became a bottleneck.^[1][2][5]

The decision to electrify the line from Glencoe Junction to Durban had been taken in 1914, coincidentally the year in which the South African Railways (SAR) ordered its first Cape gauge Garratt, the Class GA 2-6-0+0-6-2. Electrification was placed in abeyance, along with the delivery of the Class GA, until the end of the First World War.^[5]

Despite this delay, the process of electrification began in earnest in 1922 and, by 1926, full electrified haulage had been instituted between Glencoe and Pietermaritzburg, with lashups of three electric locomotives being used on the heaviest freights. These trains were then hauled onward to Durban by a pair of Class 14 4-8-2 steam locomotives.^[2][5]

The success of the Class GA Garratt in proving the suitability of the Garratt design for South African conditions, coupled with the economies in crew, fuel and water consumption it offered, provided an incentive for the SAR to consider a new Garratt class for use on the Natal mainline. The aim was to eliminate double-heading as a regular practice, with such a locomotive to be equivalent to three of the Class 1E electric locomotives which were then in use, or two Class 14 steam locomotives.^[1][2][5]

Manufacturer

Colonel F.R. Collins, the Chief Mechanical Engineer (CME) of the SAR from 1922 to 1929, prepared the specifications and the contract for the design and construction of these locomotives, the Class GL, was awarded to Beyer, Peacock and Company (BP). The locomotive was to be approximately equal to two Class 14 locomotives in power output, with a maximum permitted axle loading of 18 long tons (18 tonnes) owing to the use of 80 pounds per yard (40 kilograms per metre) rail on both sections of the mainline, and a maximum all-up weight of 215 long tons (218,500 kilograms).^[1][2][4][6]

Since these locomotives would be some 48% larger and more powerful than any locomotive previously employed on the SAR and up to twice the track gauge in width, the initial order was for two prototype locomotives only, with more to follow, should they prove successful. They were delivered in September 1929 and were erected in the Durban shops, numbered 2350 and 2351, and placed in service in October. They proved to be so successful that the remaining six locomotives were quickly ordered, for delivery in 1930. These six entered service in July 1930, numbered in the range from 2352 to 2357.^[1][2][5][7]

Characteristics

The Class GL embodied comparatively few features of any particular novelty. Instead, they were designed to make the best possible use of existing technologies to produce a locomotive of great power, efficiency and reliability. Their all-up weight of 214 long tons 2 hundredweight (217,500 kilograms), coupled with their 18 long tons 14 hundredweight (19,000 kilograms) axle loading, closely matched the limits laid down by the SAR and was considered by Lionel Wiener, author of Articulated Locomotives, to show "such mastery in general and detail design that we have pleasure on congratulating Messrs. Beyer, Peacock & Co. on this achievement." Their tractive effort of 78,650 pounds-force (350 kilonewtons) at 75% of boiler pressure remained the highest of any locomotive on the SAR for the duration of the steam era.^[2][8]

Frame

The main frames were 5 inches (127 millimetres) thick cut bar frames. On the SAR, the bar frame had previously only been employed on the German-built Class GCA 2-6-2+2-6-2 Garratt.^[5]

Valves and cylinders

The Class GL made use of Beyer, Peacock's standard lever-actuated Sterling-type steam-operated power reverser and a Pyle National Company turbo-generator. The piston valves were modern straight-ported types with long-lap, long-travel valves, used for the first time in a South African Garratt, which made the Class GL very free-running and more efficient than its predecessors. The cylinders, of the same bore and stroke as those of the Class 14, drove the third coupled axles using long connecting rods, which stabilised the locomotive by reducing vertical forces at the crosshead to a minimum. This method of design became the standard on most Beyer-Garratts thereafter.^[2][3][5]

Pivots

To allow for the tight curves, including 300 feet (91 metres) radius bends with 4 ¹⁄₂ inches (114 millimetres) superelevation without any intermediate tangent, and the steep, twisting nature of the line, the front engine unit's pivot bearing was spherical, with its alignment controlled by sprung rollers. The rear pivot was the usual Beyer, Peacock flat adjustable type.^[5]

Boiler and firebox

The boiler was of exceptional size, with an inside diameter of 7 feet (2,134 millimetres), double the track gauge. It used a top feed and contained 263 small and 50 large tubes, plus superheater flues of 1 ¹⁄₂ inches (38 millimetres) diameter, while the round-topped firebox with its 75 square feet (7.0 square metres) grate area was fired by a duplex mechanical stoker, the only class on the SAR which had this feature. The firebox contained two Nicholson thermic syphons and two arch tubes. Clyde Superior soot blowers were fitted on each side of the firebox. Beyer, Peacock estimated the Class GL locomotive's economical coal consumption rate at 3 ¹⁄₂ long tons (3.6 tonnes) per hour.^[2][5]

Detail of the power reverser (left) and Pyle National Company turbo-generator (right) on no. 2352

The Class GL had a rocking grate and self-cleaning hopper ashpan, with water and steam sprayers to dampen down the ash to prevent it from entering axle boxes, motion areas and other friction-sensitive places. They had self-cleaning type smokeboxes and their axle boxes were grease-lubricated.^[2][5]

Crew comfort

The locomotives were equipped with a Sturtevant powered fan blower to supply fresh air to the cab, sucked from ahead of the chimney and driven by a steam turbine, in deference to the eleven tunnels on this section which totalled to almost 2 miles (3 kilometres), the longest being the Shongweni tunnel at ¹⁄₂ mile (805 metres). This proved less than satisfactory, as did the smoke deflecting cowls over the chimneys of the second batch of locomotives. These cowls were controlled by steam-operated cylinders and, when not required, could be withdrawn longitudinally from the position over the chimney orifice. Since Garratts are designed to be bi-directional, the problem was eventually solved by simply running them with the chimney trailing on the ascending legs of the tunneled routes.^{[1][2][3][4][5]}

Trials

At the time, they were the most powerful steam locomotives to be placed in service anywhere in the Southern Hemisphere and attained the objective of constructing a locomotive to approximately equal the power output of two Class 14 locomotives. Mr. W.G. Bishop, Natal Locomotive Superintendent, took part in the design process and successfully carried out the initial tests. On their first test run, despite the cut-off on these locomotives being limited to 65%, 1,117 long tons (1,135 tonnes) were hauled from Durban to Cato Ridge in 163 minutes, compared to 500 long tons (508 tonnes) in 184 minutes for a Class 14. Moreover, this was achieved on half throttle and with the cut-off set at 45%.^[1][2][5]

This suggested that the Class GL had still more to give, which was confirmed on the following day's testing, when a load of 1,205 long tons (1,224 tonnes) was hauled over the same stretch of track. As a result of these tests, the further six Class GL locomotives were ordered for delivery in 1930. Apart from demonstrating the Class GL's power and capacity for hauling heavy trains, these tests also showed that their running qualities were exceptional, being smooth and free-running machines. In many ways, the Class GL set a design standard which was followed later in the Class GM, Class GMA and Class GO.^[1][3][5]

Service

Owing to limitations in the length of sidings and crossing loops, the Class GL's allowed loads were originally 1,000 long tons (1,016 tonnes) from Durban to Cato Ridge and 2,000 long tons (2,032 tonnes) coastward, despite having shown themselves capable of greater loads. They were eventually marshalled to standard loads of between 950 and 1,000 long tons (965 and 1,016 tonnes), to correspond with the load which could be hauled by a lashup of three electric locomotives.^[2][3][5]

During April 1931, no. 2351 hauled a special train, conveying the Governor-General of South Africa, His Excellency the Earl of Athlone, and Princess Alice. The Governor-General and the Princess travelled on the footplate from Cato Ridge to Umlaas and expressed keen delight at the experience, which led to the Princess granting the SAR permission to name the locomotive on which she had travelled after her. The name plates were affixed to the cabsides above the number plates.^[2]

Upon completion of the electrification project between Durban and Pietermaritzburg in 1938, the eight locomotives were transferred from the Durban section to the gruelling run between Glencoe and Vryheid, with the latter's coal trains. This work entailed the regular haulage of 1,200 long tons (1,219 tonnes) up gradients of 1 in 50, taxing the Class GL even more heavily than the work for which it was designed. Despite this, they maintained an effective service along this line until its electrification in 1968.^[1][2][3][5]

The Class GL was then transferred from Glencoe to work the line between Stanger and Empangeni in the late 1940s. However, since the loads on this route did not fully justify the use of the powerful Class GL, while their great weight and high axle loading restricted them to mainlines laid with heavy rail, they were eventually replaced by less powerful, more modern and more economical Class GMA locomotives. Though briefly considered as hump shunters at Bloemfontein, the Class GL had outlasted its use and, after some forty-two years of working the most difficult terrain on the SAR, they were withdrawn from service in 1972.^[4][5]

Preservation

Of the eight locomotives, only the first two survived. No. 2351 Princess Alice is preserved at the Outeniqua Transport Museum. No. 2352, which waited at Germiston for some eight years before being shipped, shorn of around two hundred parts including its right-hand-side ashpan and much of its brick arch, resides at the Museum of Science and Industry in Manchester.^[5][9]

The main picture shows no. 2351 Princess Alice, c. 1930. The smoke deflecting cowl on the chimney, installed for tunnel working, was later removed.

• 
  No. 2351 at Camfer on the Montagu Pass during a tourist excursion, c. 2001
• 
  No. 2352 on display at the Manchester Museum of Science and Industry

References

Wikimedia Commons has media related to South African Class GL (4-8-2+2-8-4).

Locomotives of South Africa
Steam	7' ¼" gauge East London 0-4-0VB Table Bay 0-4-0ST Table Bay 0-4-0T Table Bay 0-4-0WT 4' 8½" gauge Cape 0-4-0T Blackie Cape 0-4-2 Cape 2-4-0T CGR 0-4-0ST Aid Natal 0-4-0ST Durban Natal 0-4-0WT Natal Natal 4-4-0T Perseverance 3' 6" gauge Tank engines CGR 0-4-0ST 1873 CGR 0-4-0ST 1874 CGR 0-4-0ST 1881 CGR 0-4-0ST 1881 Coffee Pot CGR 0-6-0ST CGR 0-6-0T CGR 2-6-0ST 1900 CGR 2-6-0ST 1902 CGR 1st Class 0-4-0ST 1875 CGR 1st Class 0-4-0ST 1876 CGR 1st Class 2-6-0ST CGR 1st Class 4-4-0T CGR 2nd Class 4-4-0T CGR 3rd Class 2-6-0T CGR Railmotor CSAR Class C CSAR Class E CSAR Rack 4-6-4RT CSAR Railmotor Durban's Congella Durban's Edward Innes Durban's John Milne Durban's Sir Albert Port Elizabeth 0-4-0ST Kowie Railway 0-6-0T Kowie Railway 4-4-0T Metropolitan & Suburban 4-6-2T NGR 2-6-0T Durban & Pietermaritzburg NGR Class I 2-6-2T NGR Class K 0-4-0ST NGR Class K 0-6-0ST NGR Class K 2-6-0T NZASM 10 Tonner NZASM 13 Tonner NZASM 14 Tonner NZASM 18 Tonner NZASM 19 Tonner NZASM 32 Tonner NZASM 40 Tonner PPR 26 Tonner PPR 35 Tonner Portuguese SAR Class A SAR Class B SAR Class C SAR Class C1 SAR Class C2 SAR Class D SAR Class E SAR Class F SAR Class G SAR Class H SAR Class H1 SAR Class H2 SAR Class J SAR Class K SAR Railmotor SAR Dock 0-4-0ST SAR Dock 0-4-0T SWA 2-8-0T 3' 6" gauge Tender engines CGR 1st Class 2-6-0 1876 BP CGR 1st Class 2-6-0 1876 Kitson CGR 1st Class 2-6-0 1879 CGR 1st Class 2-6-0 1891 CGR 1st Class 4-4-0 CGR 1st Class 4-4-0TT CGR 2nd Class 2-6-2TT CGR 3rd Class 4-4-0 1883 CGR 3rd Class 4-4-0 1884 CGR 3rd Class 4-4-0 1889 CGR 3rd Class 4-4-0 1898 CGR 3rd Class 4-4-0 1901 CGR 3rd Class 4-4-0 1903 CGR 4th Class 4-4-2 CGR 4th Class 4-6-0TT 1880 CGR 4th Class 4-6-0TT 1882 CGR 4th Class 4-6-0TT 1882 Joy CGR 4th Class 4-6-0TT 1884 CGR 5th Class 4-6-0 1890 CGR 5th Class 4-6-0 1891 NGR Havelock NGR Class I SAR Class Exp 1 SAR Class Exp 2 SAR Class Exp 3 SAR Class Exp 4 SAR Class Exp 5 SAR Class Exp 6 SAR Class S SAR Class S1 SAR Class S2 SAR Class 1 SAR Class 1A SAR Class 1B SAR Class 2 SAR Class 2C SAR Class 3 SAR Class 3A SAR Class 3B SAR Class 4 SAR Class 4A SAR Class 5 SAR Class 5A SAR Class 5B SAR Class 6 SAR Class 6A SAR Class 6B SAR Class 6C SAR Class 6D SAR Class 6E SAR Class 6F SAR Class 6G SAR Class 6H SAR Class 6J SAR Class 6K SAR Class 6L SAR Class 6Y SAR Class 6Z SAR Class 7 SAR Class 7A SAR Class 7B SAR Class 7C SAR Class 7D SAR Class 7E SAR Class 7F SAR Class 8 SAR Class 8A SAR Class 8B SAR Class 8C SAR Class 8D SAR Class 8E SAR Class 8F SAR Class 8R SAR Class 8X SAR Class 8Y SAR Class 8Z SAR Class 9 SAR Class 10 SAR Class 10A SAR Class 10B SAR Class 10C SAR Class 10D SAR Class 11 SAR Class 12 SAR Class 12A SAR Class 12B SAR Class 13 SAR Class 14 SAR Class 14A SAR Class 14B SAR Class 14C 1st SAR Class 14C 2nd SAR Class 14C 3rd SAR Class 14C 4th SAR Class 15 SAR Class 15A SAR Class 15B SAR Class 15C SAR Class 15CA SAR Class 15E SAR Class 15F SAR Class 16 SAR Class 16A SAR Class 16B SAR Class 16C SAR Class 16D SAR Class 16DA 1928 SAR Class 16DA 1930 SAR Class 16E SAR Class 17 SAR Class 18 SAR Class 19 SAR Class 19A SAR Class 19B SAR Class 19C SAR Class 19D SAR Class 20 SAR Class 21 SAR Class 23 SAR Class 24 SAR Class 25 SAR Class 25NC SAR Class 26 SAR Katanga SWA 2-8-0 3' 6" gauge Articulated engines CGR Fairlie CGR Kitson-Meyer SAR Class FC SAR Class FD SAR Class GA SAR Class GB SAR Class GC SAR Class GCA SAR Class GD SAR Class GDA SAR Class GE SAR Class GEA SAR Class GF SAR Class GG SAR Class GH SAR Class GK SAR Class GL SAR Class GM SAR Class GMA SAR Class GO SAR Class HF SAR Class KM SAR Class MA SAR Class MB SAR Class MC SAR Class MC1 SAR Class MD SAR Class ME SAR Class MF SAR Class MG SAR Class MH SAR Class MJ SAR Class MJ1 SAR Class U 2' 6" gauge Cape Copper John King & Miner Cape Copper Britannia Cape Copper Caledonia Cape Copper Clara Cape Copper Condenser Cape Copper Scotia Namaqua Copper Pioneer Walvis Bay 2-4-2T Hope 2' & 600mm gauges ACR Class NG-G16A CGR NG 0-4-0T CGR NG 0-6-0T CGR NG 4-6-2T CGR Type A 2-6-4T CGR Type C 0-4-0T NGR Class N 4-6-2T SAR Dutton SAR NG 0-4-0T SAR Class NG1 SAR Class NG2 SAR Class NG3 SAR Class NG4 SAR Class NG5 SAR Class NG6 SAR Class NG7 SAR Class NG8 SAR Class NG9 SAR Class NG10 SAR Class NG-G11 SAR Class NG-G12 SAR Class NG-G13 SAR Class NG-G14 SAR Class NG15 SAR Class NG-G16 SWA Class Ha SWA Class Hb SWA Class Hc SWA Class Hd SWA Jung SWA Zwillinge
Electric	Amcoal Class E38 SAR Class ES SAR Class ES1 SAR Class Exp-AC SAR Class 1E SAR Class 2E SAR Class 3E SAR Class 4E SAR Class 5E s1 SAR Class 5E s2 SAR Class 5E s3 SAR Class 5E1 s1 SAR Class 5E1 s2 SAR Class 5E1 s3 SAR Class 5E1 s4 SAR Class 5E1 s5 SAR Class 6E SAR Class 6E1 s1 SAR Class 6E1 s2 SAR Class 6E1 s3 SAR Class 6E1 s4 SAR Class 6E1 s5 SAR Class 6E1 s6 SAR Class 6E1 s7 SAR Class 6E1 s8 SAR Class 6E1 s9 SAR Class 6E1 s10 SAR Class 6E1 s11 SAR Class 7E SAR Class 7E1 SAR Class 7E2 s1 SAR Class 7E2 s2 SAR Class 7E3 s1 SAR Class 7E3 s2 Spoornet Class 7E4 SAR Class 8E SAR Class 9E s1 SAR Class 9E s2 SAR Class 10E SAR Class 10E1 s1 Spoornet Class 10E1 s2 SAR Class 10E2 SAR Class 11E SAR Class 12E Spoornet Class 14E Spoornet Class 14E1 TFR Class 15E Spoornet Class 16E Spoornet Class 17E Spoornet Class 18E s1 TFR Class 18E s2 TFR Class 19E TFR Class 20E TFR Class 21E TFR Class 22E
Gas-electric	SAR Gas-electric
Diesel	3' 6" gauge Diesel-electric PRASA Class Afro 4000 SAR Class DS SAR Class DS1 SAR Class 31-000 SAR Class 32-000 SAR Class 32-200 SAR Class 33-000 SAR Class 33-200 SAR Class 33-400 SAR Class 34-000 SAR Class 34-200 SAR Class 34-400 SAR Class 34-500 SAR Class 34-600 SAR Class 34-800 SAR Class 34-900 SAR Class 35-000 SAR Class 35-200 SAR Class 35-400 SAR Class 35-600 TFR Class 35-800 SAR Class 36-000 SAR Class 36-200 SAR Class 37-000 Spoornet Class 39-000 TFR Class 39-200 TFR Class 43-000 TFR Class 44-000 2' gauge Diesel-electric SAR Class 91-000 3' 6" gauge Diesel-hydraulic SAR Class 61-000 3' 6" gauge Electro-diesel Spoornet Class 38-000
List of South African locomotive classes South African locomotive numbering and classification