Self-consolidating concrete

Self-consolidating concrete or self-compacting concrete (often abbreviated to SCC)^[1] is concrete which has a low yield stress, high deformability, and moderate viscosity (necessary to ensure uniform suspension of solid particles during transportation, placement (without external compaction), and thereafter until the concrete sets).

Ordinarily, concrete is a dense, vicous material when mixed, and when used in construction, requires the use of vibration or other techniques (known as compaction) to remove air bubbles (cavitation), and honeycomb-like holes, especially at the surfaces, where air has been trapped during pouring. This kind of air content (unlike that in aerated concrete) is not desired and weakens the concrete if left. However it is laborious and takes time to remove by vibration, and improper or inadequate vibration can lead to undetected problems later. Additionally some complex forms cannot easily be vibrated. Self-consolidating concrete is designed to avoid this problem, and not require compaction, therefore reducing labor, time, and a possible source of technical and quality control issues.

SCC can be used for casting heavily reinforced sections, places where there can be no access to vibrators for compaction and in complex shapes of formwork which may otherwise be impossible to cast, giving a far superior surface than conventional concrete. SCC was conceptualized in 1986 by Prof. Okamura at Ouchi University, Japan, at a time when skilled labor was in limited supply, causing difficulties in concrete-related industries. The first generation of SCC used in North America was characterized by the use of relatively high content of binder as well as high dosages of chemicals admixtures, usually superplasticizer to enhance flowability and stability. Such high-performance concrete had been used mostly in repair applications and for casting concrete in restricted areas. The first generation of SCC was therefore characterized and specified for specialized applications.

The relatively high cost of material used in such concrete continues to hinder its widespread use in various segments of the construction industry, including commercial construction, however the productivity economics take over in achieving favorable performance benefits and works out to be economical in pre-cast industry. The incorporation of powder, including supplementary cementitious materials and filler, can increase the volume of the paste, hence enhancing deformability, and can also increase the cohesiveness of the paste and stability of the concrete. The reduction in cement content and increase in packing density of materials finer than 80 µm, like fly ash etc. can reduce the water-cement ratio, and the high-range water reducer (HRWR) demand. The reduction in free water can reduce the concentration of viscosity-enhancing admixture (VEA) necessary to ensure proper stability during casting and thereafter until the onset of hardening. It has been demonstrated that a total sand content of about 50% of total aggregate is favorable in designing for SCC.

References

See also

• Concrete slump test
• Flow table test

* Self Compacting Concrete - The Flow Moment by Unibeton Ready Mix